Homegenizers and Grease production line

Homogenizer & Grease
Smart production line

ISO 9001 & 12924 standards

HIGH PRESSURE HOMOGENIZERS

Homogenizers & Grese

SMART PRODUCTION METHOD

Homogenization refers to the process of making a mixture or substance uniform or consistent throughout. It involves breaking down or dispersing the components of a mixture into smaller and more evenly distributed particles or phases. The goal is to eliminate any variations or inconsistencies in the mixture and create a homogeneous blend.

A homogenizer is a device or machine used to perform the process of homogenization. It is designed to disrupt and reduce the size of particles, droplets, or phases within a mixture, ensuring uniformity. Homogenizers are commonly used in various industries such as food and beverage, pharmaceuticals, biotechnology, and cosmetics. Homogenizers work by subjecting the mixture to mechanical forces, such as high pressure, shear, or impact.

HIGH PRESSURE HOMOGENIZERS

Pressurized homogenizers, also known as high-pressure homogenizers, are a type of homogenizer that utilize high-pressure forces to achieve the homogenization of a mixture. They are widely used in industries such as food and beverage, pharmaceuticals, biotechnology, and cosmetics.

The basic principle of pressurized homogenizers involves forcing the mixture through a narrow valve or aperture under high pressure. This sudden drop in pressure and the resulting turbulence and shear forces cause the disruption and reduction of particle or droplet size, leading to homogenization.

ADVANTAGES OF PRESSURIZED HOMOGENIZERS

Particle Size Reduction

effective in reducing the size of particles or droplets, resulting in a finer and more uniform mixture.

Emulsion Stability

Pressurized homogenizers can stabilize emulsions by preventing phase separation and enhancing the stability of the emulsion over time.

Quality Improvement

Homogenization using high-pressure forces can improve the texture, appearance, and sensory attributes of products.

Enhanced Shelf Life

Homogenization can improve the shelf life of products by reducing microbial growth and preventing sedimentation or creaming.

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KEY FEATURES

CAPACITY	1500 L	400 L
CHAMBER	ST 37 double glazed stainless steel	ST 37 double glazed stainless steel
DIMENSIONS	4000 x 1500 x 2200 mm (LxWxH)	3000 x 1250 x 2200 mm (LxWxH)
HEATING SYSTEM	BOILED OIL ( 1” INLET & OUTLET)	BOILED OIL ( 1” INLET & OUTLET)
COOLING SYSTEM	EXCHANGER & PUMP	EXCHANGER & PUMP
PUMP	1.1 kW/h – 1000 l/h Capacity – 200 °C working temperature	0.55 kW/h – 500 l/h capacity – 200 °C working temperature
REDUCER	4 Kw/h Scraper – 2.2 kW/h Mixing Reducer Mixing Reducer speed control based – Scraper Fixed Speed 25-20 rpm	3 Kw/h Scraper – 1.1 kW/h Mixing Reducer Mixing Reducer speed control based – Scraper Fixed Speed 25-20 rpm
HOMOGENIZER	GAMMA – G1000 type double product inlet & outlet 400 bar homogenizer	GAMMA – G500 type double product inlet & outlet 400 bar homogenizer
REACTOR	15 kW/h	11 kW/h
PLC	Whole production producers, temperature, and pressure could be controlled from the 7” touch screen